Creating custom knitwear with us is a seamless process. Follow these detailed steps to transform your design ideas into high-quality finished garments:
1. Start with Your Design
Begin by sharing your creative vision through sketches, reference images, or detailed descriptions.
Collaborate with our design team to refine your concept and align it with production capabilities.
Discuss key details such as garment fit, style, functionality, and any specific features you want to include.
2. Select the Texture and Yarn
Choose from a variety of fabric textures that best suit your design, such as smooth, ribbed, cable-knit, or specialty finishes.
Our team will guide you in selecting materials that balance aesthetics, durability, and comfort.
3. Knitting
The production process begins with precise knitting using advanced machinery, such as Stoll machines or handframe knitting for intricate designs.
Our skilled technicians ensure accuracy and consistency throughout this stage.
4. Tension and Panel Checking
Once knitted, we perform a thorough check of the tension to ensure the fabric maintains its intended elasticity and structure.
Each panel is meticulously inspected for uniformity in size, stitching, and overall quality.
5. Linking and Link Check
Panels are seamlessly joined using expert linking techniques for a polished and cohesive look.
Each link is inspected to guarantee strong and consistent seams, ensuring both durability and comfort.
6. Mending
Our team carefully examines the garment for imperfections, such as loose threads, minor flaws, or inconsistencies.
Any issues are expertly mended to uphold the highest quality standards.
7. Washing
The knitwear undergoes a specialized washing process to enhance softness, set the fabric, and remove any production residues.
Washing ensures the final product feels comfortable and luxurious to wear.
8. Quality Control (QC)
A rigorous quality control process is conducted at every stage of production.
Each garment is evaluated against your specifications, including design accuracy, finishing, and overall craftsmanship.
9. Ironing
Professional ironing ensures that the garment is smooth, crease-free, and ready for presentation.
This step also enhances the appearance and feel of the fabric.
10. Sizing Check
The final step involves detailed measurements to verify the garment’s sizing matches your requirements.
This ensures consistency across all pieces, whether for single prototypes or bulk orders.
11. Packing
After the garments pass the final checks, they are carefully packed to ensure they arrive in perfect condition.
Each item is neatly folded, securely wrapped, and packaged with care, ensuring it’s ready for delivery to you or your clients.
By following these comprehensive steps, we ensure every piece of knitwear meets your expectations in terms of quality, design, and craftsmanship. Whether you're creating a small collection or a large-scale order, our process is designed to deliver exceptional results every time.
